Pros and cons of aluminum cars and trucks - ConsumerReports.org

That said, aluminum is a fickle metal to bend on the assembly line, and its quirky metallurgy could mean that body shops will have a tough time replacing bashed-in sheet metal. , who had “very carefully” maintained her 2011 Ford Expedition EL found that the paint on the aluminum tailgate began bubbling. Her dealer said the paint was oxidizing, a result of contamination during the painting process. Ford also claims that body-repair costs won’t be any higher than for a steel-bodied truck, and it has begun a nationwide training and certification process to make sure that its dealerships are up to speed. Source: www.consumerreports.org